Industrial camera manufacturers have a range of proven strategies they use to ensure that their cameras meet the necessary mechanical and electrical quality related standards. They start with the strictest manufacturing standards and certifications. Basler cameras are made in production facilities that follow ISO 9001 standards, making certain a reliable quality management system during the entire manufacturing process. The standard is designed to help manufacturers maintain the consistency of their outputs and get good performances.
The industrial camera manufacturere makes no compromises when it comes to quality control by demanding numerous test steps in the validation. All FLIR Systems cameras undergo rigorous testing to test stability in temperature, as well as optical performances. The tests are designed to verify the cameras can perform well in harsh environments (ex: extreme temperatures and humidity) while working within acceptable accuracy standards.
Manufacturers also use cutting edge technology and automation to improve product quality. In the production of their cameras, Cognex uses automated optical inspection systems. The system eliminates defects on-the-fly, which makes it less likely that defective products reach the market and creates a camera like no other one.
Manufacturers, too, apply intensive component selection and sourcing processes. Sony, for example, makes its own top-notch CCD and CMOS sensors which are essential to capturing great pictures. Manufacturers can improve their cameras in general by choosing of higher quality components.
In addition, this is because industrial camera manufacturers usually undertake post-production quality checks. Cameras are subjected to a huge amount of end-of-line testing by Hikvision, to ensure they work correctly prior shipping. This end-to-end quality control process ensures that every camera sold is of the same top-notch standard and performs as designed in real-world conditions.
There are continuous research and development (R&D) efforts involved in maintaining the quality standards. JAI is a commendable investor in high-end research and development for innovative new technologies as well as continuous product improvements. Innovation enables to resolve new challenges and helps you maintain up with the state-of-the-art in cameras, they keep sensible even when time passes.
Customer feedback and field performance data eventually form the basis for quality checks. FLIR Systems is continually reviewing user feedback and working to ensure that the company addresses any issues as part of their ongoing journey creating great products for users. A proactive approach to encourage manufacturers identify issues and keep improving their products.
To understand how industrial camera manufacturers maintain the quality of their products, an in-depth look at these strategies and practices offers some perspective on what is done to ensure cameras are both reliable and high-performing.